JAI's Industrial Cameras for Automation Industry

JAI's industrial CCD/CMOS cameras are used for a wide range of industrial machine vision, medical, transportation and global security applications, helping to improve quality, safety and productivity.

The automotive industry is a quality critical industry. Vision technology is applied not only by car manufacturers directly on the assembly line, but also by car component sub-suppliers specializing in quality production of e.g. brake systems, gearboxes, catalytic converters, tires, airbags and other critical car components.

JAI’s camera technology delivers high quality images used in a wide range of applications in assembly, process verification and gauging as well as robot guidance. Typical examples include on-line inspection of critical dimensions, assembly gaps/angles, reading of data matrix codes, flaw detection, welding quality and spray finishes.

JAI camera technology is also applied in the design process of cars in connection with testing and verification of aerodynamic efficiency in wind tunnels and for strain/stress testing of body sheet metal and other vital car parts.

Some of the JAI Cameras Useful in Automation Industry are

• Area Scan Cameras

JAI provides a broad offering of single-sensor area scan cameras featuring progressive scan technology. These cameras incorporate a mixture of CCD and CMOS sensors with resolutions ranging from VGA up to 20 megapixels.

These Area Scan Cameras cameras deliver impressive combinations of high resolution, multi-tap frame rates, extended sensitivity, excellent thermal management, and advanced pre-processing features for applications where image fidelity is critical.

• Area Scan Cameras (2/3 CCD)

JAI is the foremost provider of prism-based Area Scan camera technology for industrial imaging. These advanced designs enable two, three, or more sensors (CCD or CMOS) to be precisely aligned to a single optical path to deliver unique capabilities for machine vision, medical, scientific, Automation or other applications.

Leveraging proprietary designs, patented alignment techniques, and years of hands-on assembly experience, JAI’s multi-imager, prism-based area scan cameras provide both superior image fidelity and the durability to perform in a wide range of laboratory and industrial settings.

To Know More JAI Automation Industry Cameras Contact Us @ 022 67993158

Baumar Sensors help to keep food High tech and hygiene

Hygienic safety and optimized production, processing, storage, filling and bottling processes: food and beverage production is a very complex matter. And with our unique and extremely wide portfolio, we are optimally prepared for this tricky process. In the long food processing chain from raw material to the retail market, Baumer sensors provide valuable support in many places.

For example, Machine Vision System By Baumer Sernsors refined the principle of frequency deviation technology for level measuring. The functional principle here exploits the fact that every material, regardless of its consistency, has a a particular permeability for electrical fields, so it is possible to distinguish media reliably and replace the vibrating fork principle which is more susceptible to errors.

The list of possible applications is long: Baumer sensors perform pressure, temperature and level measurement tasks during food processing with great precision. Baumer offers reliable aids for food packaging, filling or storage as well as for quality control.

Glitch-free brewery process despite foam and sticky media

 With Baumer's CleverLevel, the clever alternative to the vibrating fork, process stoppage is a thing of the past. Do you experience overflow issues in your excess yeast tanks due to the sensor not detecting foam? Or does foam in your CIP caustic tank cause overflow issues or even cause pumps to run dry? Baumer offers you the perfect solution with CleverLevel. Universally usable for all types of media. Installed as high and low limits throughout the complete brewing process from raw barley storage to maturation.

Baumar Sensor Application in Brewery – Food and Beverage Industry

• Foam overflow protection in the yeast tank

Baumer Sernsors - CleverLevel easily detects any sticky or adhesive foam in excess yeast tanks to avoid overflow during filling.

Dry run protection of your pumps
CleverLevel can reliably ignore any foam – light, thick, sticky, or non-sticky – and therefore prevent your pumps from running dry. - See more at: http://mvrpl.com/baumar-sensors-help-keep-food-high-tech-hygiene-article-69.html#.VhYLTm6ByKJ

Dry run protection of your pumps
CleverLevel can reliably ignore any foam – light, thick, sticky, or non-sticky – and therefore prevent your pumps from running dry. - See more at: http://mvrpl.com/baumar-sensors-help-keep-food-high-tech-hygiene-article-69.html#.VhYLTm6ByKJ

• Dry run protection of your pumps

CleverLevel can reliably ignore any foam – light, thick, sticky, or non-sticky – and therefore prevent your pumps from running dry

• Foam overflow protection in caustic CIP tanks

CleverLevel ignores or detects foam which allows for reliable filling of the caustic CIP tank. The PEEK sensor tip is resistant to all cleaning medias used during CIP and supplied with in a robust stainless steel housing resistant to high pressure cleaning.


Baumer Sernsors - CleverLevel

Always the right level detection – the vibrating fork alternative.

Since pasty materials are prone to stick to these forks, it can often cause measuring errors when vibation level switches are used. Coarse granular media such as grains can easily become lodged between the forks and also cause measuring errors. Moreover, not only are the forks difficult to clean, but liquid and powder substances even require different fork designs. With the sensors of the CleverLevel switch, no media remnants or solids are able to accumulate on the sensors. A precise and reliable level detection is thus ensured even under difficult
circumstances.



To Know More About Baumer Sernsors - CleverLevel

Contact Us to Know More @ (+ 91) 22 67993158

Do You Know How 3CCD Color Line Scan Camera Work?

JAI Colour Line Scan Combine advanced prism technology with multiple CCD or CMOS linear sensors to deliver high performance color line scan solutions for high-speed web/continuous applications. Here in this Article you will also get to know about 3-CCD Colour Line Scan Cameras Application in manufacturing of ceramic tiles, Sorting of Fruit & Vegetables and printing presses. Also you Can use this Colour Line Scan Cameras in various Industries. For More Information Related to 3-CCD Colour Line Scan thCameras and how it can help in your Industry Contact Us @ (+ 91) 22 67993158

Major Colour line scan technologies

The principle of color line scan cameras can be explained by making an analogy with a well known piece of office equip- ment: the fax machine. When capturing an image, the x-axis is created by the line of pixels in the image sensor and the y-axis is created by the movement of the object. To provide the same aspect ratio in both x- and y-direction, systems based on line scan typically have an encoder to provide the desired line increments. Alternatively the speed of the object is maintained at a known and constant speed.

Today there are two major technologies used for color line scan cameras: tri-linear and 3CCD (or 3-chip). Both employ the same basic principle. Each color band (Red, Green and Blue) is captured with the full resolution of the imager. The major difference is that the tri-linear sensor scans the color bands in different physical planes, whereas the 3CCD solution scans through the same optical axis.

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About Us

Menzel Vision Robotics Pvt. Ltd (MVRPL) is a company solely involved in catering to the growing imaging solution needs in India. South Asia & the South East Asia. Be it simple video inspection , machine vision or detailed image analysis, be it surface inspection for defects or quantification of microstructure measurement data, be it a research project or a production line, has an imaging solution for every application.

Contact Us at:
Menzel Vision & Robotics Pvt Ltd
Address: 4, A-Wing, Bezzola Complex, 
Sion Trombay Road, Chembur
400071 Mumbai, India 
Tel:(+91) 22 67993158 
Fax: (+91) 22 67993159
Mobile:+91 9323786005 / 9820143131
E-mail: info@mvrpl.com

Insuring Perfect Geometry

Inspection system by GEFRA GmbH controls and sorts metal and plastic parts such as stamping parts, bushings, standing parts with internal threads or screws. Modular digital cameras from Allied Vision allow for flexible inspection.

In industries such as the automotive or aerospace industry, even the smallest manufacturing flaw can stop production, generating costs in millions of dollars. This is one reason why these industries put extremely high quality requirements on their suppliers, often expecting proven 0 ppm (zero defect parts out of one million). The only way for suppliers to guarantee such a high level of quality is to perform a 100% inspection of the parts before delivery. A task that only a smart image processing system can achieve in an economical way.

GEFRA GmbH of Germany has gained a worldwide reputation as a leading provider of inspection systems. The majority of GEFRA customers are suppliers of the major automotive sub-contractors and the aerospace industry. "Variants of our Optisort series are in use in many countries around the globe and ensure that the inspected fasteners reliably meet requirements", says Thomas Rothweiler, founder and managing partner of the company proudly. "Our equipment must therefore meet the highest demands in terms of reliability", underlines Rothweiler.

The majority of objects inspected with GEFRA Optisort units are metal components in the so-called fastener sector, such as screws, nuts or disks. Plastic components, release pins for airbags or a selection of sealing caps are also checked for geometric and surface characteristics by the company's automated machines.

This wide variety also has its perils as Rothweiler explains: "Every new part to be tested is always accompanied by certain challenges. This starts with the feeding technique, continues with automated handling and ends with the changing demands for machine vision, a key element in all our inspection processes."

According to Rothweiler, the injection gates often present a problem with injection molded components, as they can vary considerably in terms of geometry. "Such effects can turn into a real challenge for material flow and optical inspection", says the GEFRA founder. "Reliable detection of scratches or coating faults, i.e. on metal disks, is usually not easy to accomplish at the speeds required."

Read More About Insuring Perfect Geometry

To Buy Allied Vision Inspection System Contact Us @ 022 6799 3158

Calibrated 3d Machine Vision Inspection System

A Machine Vision System hires one or more video cameras, analog-to-digital conversion ( ADC ), and digital signal processing (DSP ). The resulting data goes to a computer or robot controller.

Machine Vision System is basically the technology and methods used to provide imaging- based automatic inspection and analysis for such applications as automatic inspection, process control, and robot guidance in industry. The scope of Machine Vision System is broad. Machine Vision is related to, though distinct from, computer vision. The technology in Machine Vision System has excelled from the past few years. Technology including hardware design, software algorithms and machine vision illumination

Applications of Machine Vision System

The primary uses for Machine Vision Systems in Mumbai, India are automatic inspection and industrial robot guidance. Common machine vision system applications include quality assurance, sorting, material handling, robot guidance, and optical gauging. Machine Vision System is used in various industrial and medical applications they are.

Read More About Calibrated 3d Machine Vision Inspection System

About MVRPL (Menzel Vision and Robotics Pvt Ltd)

MVRPL is Leading Industrial Barcode Reader Dealer in Mumbai. Menzel is a company solely involved in catering to the growing imaging solution needs in India. South Asia & the South East Asia. Be it simple video inspection , machine vision or detailed image analysis, be it surface inspection for defects or quantification of microstructure measurement data, be it a research project or a production line, has an imaging solution for every application  

Contact Us at:
Menzel Vision & Robotics Pvt Ltd
Address: 4, A-Wing, Bezzola Complex, 
Sion Trombay Road, Chembur
400071 Mumbai, India 
Tel:(+91) 22 67993158 
Fax: (+91) 22 67993159
Mobile:+91 9323786005 / 9820143131
E-mail: info@mvrpl.com

Applications of Frame Grabber Cards!

A frame grabber is generally an electronic device  that catches individual, digital still frames from an analog video signal or a digital video stream. Being hired as a component of a computer vision system, the video frames are captured in digital form and then displayed, stored or transmitted.

Earlier, frame grabbers had less memory so they store a single digitized video. Whereas modern frame grabbers can store multiple frames also. Modern Frame Grabber performs functions beyond capturing a single video input.

Frame grabbers are essential to connect the analog cameras used in this application to the computers that store or process the images. Day/night security cameras are also popular in this field.

Read entire article on http://goo.gl/HYhuOW

About MVRPL (Menzel Vision and Robotics Pvt Ltd)

MVRPL is Leading Industrial Barcode Reader Dealer in Mumbai. Menzel is a company solely involved in catering to the growing imaging solution needs in India. South Asia & the South East Asia. Be it simple video inspection , machine vision or detailed image analysis, be it surface inspection for defects or quantification of microstructure measurement data, be it a research project or a production line, has an imaging solution for every application  

Contact Us at:

Menzel Vision & Robotics Pvt Ltd
Address: 4, A-Wing, Bezzola Complex, 
Sion Trombay Road, Chembur
400071 Mumbai, India 
Tel:(+91) 22 67993158 
Fax: (+91) 22 67993159
Mobile:+91 9323786005 / 9820143131
E-mail: info@mvrpl.com

Industrial Barcode Reader

With technology reaching its heights it is now possible by an electronic device that can read and output printed barcodes to a computer known as Barcode Scanner or Barcode Reader. Long gone are the days of dealing with decoder boxes and multiple cables going everywhere. Because of this technology i.e the invention of industrial Barcode Scanner, it is used by simply plugging the cable into the scanner and PC and you're up and running! A Barcode Scanner consists of a light source, a lens and a light sensor translating optical impulses into electrical ones. Adding to it, many barcode scanners nowadays includes decoder circuitry analyzing the barcode's image data provided by the sensor and sending the barcode's content to the scanner's output port.

Features of Industrial Barcode Scanner

• Durability - Industrial Barcode Readers are scanners that have been designed with an eye towards durability.
• Inhibition - Dusty, damp environments can often inhibit a scanner's life-span, and therefore, is your investment.
• Rubberised Versions - Most Industrial Scanner are simply rubberized versions of standard scanner models, or else they have enclosures designed to resist dust and moisture, and provide much greater impact resistance.

Read entire article on http://goo.gl/YcIrtI

About MVRPL (Menzel Vision and Robotics Pvt Ltd)

MVRPL is Leading Industrial Barcode Reader Dealer in Mumbai. Menzel is a company solely involved in catering to the growing imaging solution needs in India. South Asia & the South East Asia. Be it simple video inspection , machine vision or detailed image analysis, be it surface inspection for defects or quantification of microstructure measurement data, be it a research project or a production line, has an imaging solution for every application  

Contact Us at:
Menzel Vision & Robotics Pvt Ltd
Address: 4, A-Wing, Bezzola Complex, 
Sion Trombay Road, Chembur
400071 Mumbai, India 
Tel:(+91) 22 67993158 
Fax: (+91) 22 67993159
Mobile:+91 9323786005 / 9820143131
E-mail: info@mvrpl.com